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We’re thrilled to announce the launch of BatchGo AI 1.0, our first production-ready, AI-powered algorithm designed to optimize batch control and deliver measurable cost-savings directly to your bottom line. We have already deployed this algorithm update to several customers and seen demonstrable early impact. We will begin deploying this update in Q4 2025 to all BatchGo customers at no additional cost.
The release of BatchGo AI 1.0 is the latest example of Sysdyne’s commitment to keeping our customers ahead of the curve. By embedding advanced, AI-driven intelligence directly into our batching platform, we’re ensuring producers don’t just keep pace with industry change — they lead it. With innovations like BatchGo AI, Sysdyne continues to deliver the tools that help customers stay more competitive, efficient, and future-ready.
How It Works
BatchGo AI continuously analyzes recent batch data and automatically adjusts production to minimize over tolerance. By learning from actual performance patterns and fine-tuning controls on the fly, the algorithm keeps batches tighter, more consistent, and more efficient — delivering lower cement usage without compromising concrete quality.
This is the first application of AI in the batching process for Sysdyne, and early results have shown a demonstrable improvement in adherence to tolerance, vastly outperforming legacy competitive technology in head-to-head comparisons.
Real Results That Matter
Early deployments of BatchGo AI 1.0 across customer plants are already producing dramatic improvements in batching precision and efficiency, yielding sizable savings on cement. Some notable data points include:
BatchGo’s algorithm update reduced the "over tolerance" loads to just 5% on average. That same customer using a legacy competitor was only able to achieve an average of 19% over tolerance. This means that this customer could save nearly $15.6K a year in cement costs PER FACILITY alone by switching to BatchGo.
Fig 1. Batches over tolerance delivered by BatchGo vs. a legacy competitor for the same time period
For another customer, the algorithm reduced over-tolerance to just 3% of loads, translating to $9,222 per plant annually. This same customer is also using legacy competitor technology, which delivered, on average, 12% over tolerance. This means that this customer could save nearly $4.8K in cement costs alone per facility by switching to BatchGo.
Fig 2. This data above is derived from a third party reporting tool, and showed almost $20K in savings on cement over two months, while staying extremely tight on tolerance
One customer saw nearly $5,000 in cement savings over a two month period per plant, or nearly $30K in savings annually per facility
Our customers running legacy competitive technology see an average over-tolerance load volume of around 12%–19%, whereas BatchGo AI customers cut that figure down to as low as 3%–5%, unlocking $4,800 to $15,600 in savings per facility annually.
Consistency You Can Count On
Beyond cost-savings, BatchGo AI 1.0 ensures quality and reliability in every batch:
Fig. 3: BatchGo AI consistently maintained an average daily variation of -.5% from target
- BatchGo AI consistently maintained an average daily variation of -0.5% from target, maximizing savings without compromising concrete quality
- Tighter tolerances than legacy batch controls, delivering consistent, reliable loads.
- While ASTM International sets batching tolerance for cement at ±1% (and some customers allow up to ±2%), BatchGo AI consistently kept results within tolerance for every customer
What This Means for You
BatchGo AI 1.0 is more than an update — it’s a step-change in how batching is optimized:
- Smarter AI control reduces over tolerance, minimizes waste, and cuts cement costs.
- Immediate bottom-line savings validated in real-world deployments.
- No additional cost — we will begin deploying this algorithm update to BatchGo customers at no additional charge in Q4 of 2025.
The Future of Batching is Here
With BatchGo AI 1.0, customers can expect not only improved cost efficiency but also consistent quality and confidence in every load. By eliminating waste and delivering tighter controls, BatchGo is setting a new industry benchmark for intelligent batching.
We will begin rolling BatchGo AI 1.0 out to all BatchGo customers in Q4 2025 at no additional cost — get ready to batch smarter, save more, and build better.
